

Torsion boxes and box beams are remarkably stiff structures. You are better off to go with a single thickness of ply and add an 1 1/2" hardwood drop edge. Only half the ply's are orienter across the grain. VC plywood isn't designed to resist bending. With the compression skin you stiffen it up considerably. Try doing this with 2 layers off 3/4 VC ply and this picture has the tension skin on. Robert.A torsion box is considerably stiffer and flatter than full thickness laminated plywood. The only benefit I see is the lightness aspect if this is an issue. A shelf is not in torsion, just simple span bending, the double 3/4" will be stronger, and no chance of being punctured some day in the future. Also the time to build the torsion boxes compared to simply gluing the two 3/4" panels together is really tough to justify in time.

First off, I have not found 1/4" material to be "a whole lot" cheaper than 3/4" since you are mostly paying for the face veneer. I am going to say to Dave - you may want to rethink the torsion box.


Hey thanks Birchwoodguy, i was looking on how to do it here. Re: How would you double plywood for stong shelves ?
